UltraLo-1800
The UltraLo-1800 is a best-in-class alpha particle counting system. Our patented design reduces background rates by 50x compared to conventional systems.
- Screen your ultra low alpha materials with accurate measurements in one day.
- Ensure that materials you receive satisfy your design requirements.
- Certify that product you ship complies with your customer’s specifications.
Documents
Name | Type | Link |
---|---|---|
User's Manual | Manual | Download |
Site Preparation | Manual | Download |
Quick Start Guide | Manual | Download |
Installation Guide | Manual | Download |
Sidewall Cleaning Procedure | Technical Note | Download |
Processor Enclosure Removal | Technical Note | Download |
Preamplifier Replacement | Technical Note | Download |
Signal Routing Card Replacement | Technical Note | Download |
Motor Coupler Tightening | Technical Note | Download |
Drawer Retention Adjustment | Technical Note | Download |
Fieldshaper Replacement | Technical Note | Download |
HV Card Replacement | Technical Note | Download |
USB Hub Replacement | Technical Note | Download |
New Control Computer Setup | Technical Note | Download |
Noise Correction Procedure | Technical Note | Download |
Limit Switch Adjustment | Technical Note | Download |
Powder Tray | Schematic | Download |
Buffer File Specification | Technical Note | Download |
The Effects of Exposing Samples to Room Air | Technical Note | Download |
Adam Serial Controller Upgrade | Technical Note | Download |
Cable Assembly 64000510 Replacement | Technical Note | Download |
Software
Name | Type | OS | Architecture | Link |
---|---|---|---|---|
Counter Measure | GUI | Windows 10 | 64-bit | View Release |
FAQ
I've received my UltraLo-1800, how do I set it up?
For an in-depth description of how to unbox and install the UltraLo-1800, see the UltraLo-1800 Installation Guide.
Do I need to take special precautions to measure an insulating sample?
Measuring insulators in the UltraLo-1800 does require some special care, for two reasons:
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Insulators may build up large static charges that interfere with the electric field inside the instrument;
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Insulators are much more likely than conducts to absorb moisture that will then slowly outgas inside the counting volume.
Fortunately alleviating these problems is typically straightforward. To reduce the change of accumulations of static charge, handle the material carefully. If it will accumulate charge despite careful handling, you can use a piezoelectric anti-static device (made for removing static from vinyl records) to neutralize it. For more details on static charge in the UltraLo-1800 see the attached white paper below.
There’s less that can be done to eliminate moisture. Some plastics such as PMMA will absorb a significant amount of moisture and takes weeks to fully outgas. Others such as HDPE absorb hardly any and can be measured right away. If the insulator in question does absorb moisture, it must be allowed to outgas before taking good data. This can be done inside the instrument, or it can be done in an external dry box under N2 purge. Additionally, in most cases the outgassing process will proceed more quickly at higher temperature, so heating the sample while purging with dry gas can ready the sample for measurement very quickly.
The easiest way to tell if a low-emissivity sample is outgassing is checking the moisture meter data, viewable by going to Tools->Logs in CounterMeasure. The read values output to the log every 30 seconds. Typically values need to be <80 ppm for the counting environment to be adequate, but this varies per counter. Before measuring an insulator take a note of the steady-state values in your instrument, and then use that as a guide after inserting the sample.
For more on the effects of moisture on measurements, see page 63 of the User Manual.
I'm having trouble connecting to the instrument.
If CounterMeasure is having trouble connecting to the instrument, there are a few potential causes. The most common is that the counter is either powered off (via the switch on the back of the support box) or an unplugged USB or power cable.
If the cables are connected and the power turned on, then check the Windows Device Manager’s USB section for “XIA UltraLo-1800”. If it’s present then everything should be working properly.
If it’s not, try clicking the “Scan for Hardware Changes” button. If this turns up nothing, or if the UltraLo-1800 only shows up with an error icon, try cycling the power switch on the support box off and then back on.
If you still cannot connect to the counter, please contact our Support Team.
Why did my instrument stop counting during a measurement?
If counting stops during a measurement the most likely causes are detector power issues or USB connection failures. Especially if the counter is located in a busy lab the USB cables can come disconnected and cause interruptions. Further, temporary power outages, even if they’re very fleeting, can also cause communication issues. (If a stable power line is available, using it will help prevent power dips from causing problems.) If CounterMeasure experiences either interruption while running, it will stop the run and display an error message (see below). Left unattended in this state, CounterMeasure will attempt to reconnect automatically, and if the interruption was temporary it will re-establish the connection. However, CounterMeasure won’t restart a run, and the error message will continue to be displayed to alert you to the issue. To verify that the counter is connected, check for the red “Disconnected” icon in the bottom-left corner of CounterMeasure.
If CounterMeasure isn’t able to reconnect automatically, see I’m having trouble connecting to the instrument. Finally, if you experience counting stoppages that cannot be explained by interruptions in the power supply or USB connection, or particularly frequent stoppages, please contact our Support Team. CounterMeasure will also stop during a measurement if it detects excessive amounts of noise that affects the integrity of the data being collected. In that case it will display the error shown below. For more information on debugging large amounts of noise, see How do I fix a “Data Corruption” error?.
How do I fix a "Data Corruption" error?
This error occurs when there are too many incoming events for the processors to handle. The root cause is sometimes easy to diagnose (an extremely active sample), or sometimes tricky (electronic noise being injected onto the ground line from noisy equipment elsewhere in a facility).
Assuming the root cause isn’t an active sample, the first step is to follow UL-SB0001 Sidewall Cleaning Procedure. Small bits of dust can land between the fieldshaper rungs, causing intermittent sparking. Cleaning the fieldshapers often resolves this problem. If that doesn’t work, inspection of the noise data may yield insights, environmental noise often follows a particular pattern, increasing when an instrument is turned on as a shift starts and decreasing when the shift is over, etc. To perform this analysis yourself, with the data file in question loaded, export the analysis results (File->Export->Analysis Results) and histogram the trigger time column.
If you need assistance with this error please contact our Support Team and include the buffer file from the run in question. You can find this file in the Measurement History dialog or at C:\Users\UltraLo\AppData\Roaming\XIA LLC\CounterMeasure\Buffers. If the file is too large to attach to an e-mail, you can use our data upload site. Please contact our Support Team if you do not already have a login for the upload site.
How do I fix an "Out of Memory" error?
CounterMeasure has a maximum number of events it can display before it runs out of memory and crashes (~200,000). Since most 48 hour runs see under 10,000 events, this is usually not an issue. However, with very long runs on very active samples or when there’s excessive numbers of events for any other reason, this limit can be breached, resulting in a crash. If this error occurs when counting a very active sample, you’ll need to perform a shorter run. If the sample is not very active and the excess events are noise or sidewall events, follow the debugging steps in How do I fix a “Data Corruption” error?, as these errors typically have similar underlying causes.
Why does CounterMeasure show a non-integer number of alphas counted?
This is due to the fact that the UltraLo-1800 has the secondary veto channel. Because radioactive decay is isotropic, it’s always possible for an alpha from the sample near the anode/guard boundary to pass under the guard and be falsely rejected as a sidewall event. Additionally, the odds of this occurring will increase with increasing alpha energy, as more energetic alphas create longer tracks and are thus more likely to cross the boundary. To account for this effect, there’s an energy-dependent geometric efficiency correction applied to each alpha counted (a table of these values is listed on page 75 of the User Manual). That’s the number displayed by CounterMeasure, with the raw count displayed next to in parentheses.
Note that this argument assumes that the sample will completely cover the active area. If it doesn’t, for example if you’re measuring a small hot source, it may be more accurate to calculate the emissivity based on the raw counts. This is only true if the sample emissivity is much greater than the tray emissivity, as with a source, otherwise the tray emissivity will need to be taken into account and subtracted off, which should use the corrected value.
How do I calibrate my instrument?
Every instrument is calibrated by XIA before shipment. The report from this calibration is included with the instrument. This calibration consists of 5 measurements of 3 different samples:
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Measurement of a NIST-traceable 230Th source in Full mode.
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Measurement of the 230Th source in Wafer mode. These two measurements are used to calculate several counter-specific parameter values.
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Measurement of a Sn sheet whose emissivity is in the Low Alpha (LA) range, approximately 0.025 alphas/cm2/hr, in Wafer mode.
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Measurement of the LA sample in Full mode.
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Measurement of an Al sheet whose emissivity is in the ULA range, approximately 0.001 alphas/cm2/hr, in Full mode.
While only the Th source is NIST-traceable, the other samples have been measured on every single UltraLo-1800 instrument ever made prior to shipment from XIA, and they’ve also been measured by many of those instruments in the field, so their emissivities are very well determined.
For more on Calibration, see the flyer below.
What is the deadtime of the UltraLo-1800?
During typical use, with count rates of ~1 event/minute, the deadtime is extremely small. During these conditions the only deadtime is from the 300 μs event acquisition window. (Which means that the only events missed are due to pile-up.) This will obviously lead to a very, very small amount of deadtime, so small as to be negligible.
However, if count rates increase to tens of events per second or more, deadtime from the processor electronics will start to be significant. Normally the event buffers are sufficient to capture a quick flurry of events during otherwise normal operation, but if the elevated count rate is sustained for several seconds or longer these buffers will be swamped and deadtime will accrue. We have not determined an analytic formula for estimating deadtime vs count rate because these rates are many orders of magnitude above the intended range for the UltraLo-1800.
While the deadtime is not directly reported by the software, the livetime is used in the calculation of emissivity. Thus, if you wish to calculate it from the reported measurement values in CounterMeasure, you’d need to do:
livetime = corrected_alphas/(emissivity*active_area)
Where corrected_alphas is the efficiency-corrected alpha count, emissivity is the reported emissivity, and active_area is the area of the electrode (either 707 for Wafer or 1800 for Full).
How do I count a sample smaller than 12" in diameter?
Samples larger than a 12” circle can be counted trivially in the UltraLo-1800, but for those smaller special measures are required, depending on whether or not several of the smaller pieces are available.
Many small samples are available
In this case, you can tile the samples to completely cover the tray. With rectilinear samples this is easy, just abut the edges and tile until the tray is covered. For non-rectilinear samples, you may need to overlap them to get full coverage. In that case the overlap may act as an outgassing sample, requiring extra purge/counting time to eliminate the moisture and oxygen from the cracks. For more information on outgassing samples see Do I need to take special precautions to measure an insulating sample?. Otherwise there is no issue with overlapping small samples.
Only one piece is available
In this case you will need to perform background subtraction to remove the contribution of the exposed sample tray (or another low-emissivity substrate, at XIA we use a conductive PTFE tray liner). For more on background subtraction see page 22 of the User’s Manual.
Do you have tray liners available?
There are many reasons to want to line the tray of the UltraLo. While the emissivity is acceptable, it being a standard grade of stainless steel means that it’s higher than you may like if you’re measuring under-sized samples and need to do background subtraction. Additionally, while the stainless is relatively easy to clean it’s not ideal when counting a paste or a powder.
For those reasons XIA has long used a conductive PTFE tray liner in those applications, and many of our customers have purchased the same liner. We used a 21” roll of DeWAL 105 skived to 0.002” thickness. This covers the complete area of the Full anode size, while being conductive (so static charge does not build up), and providing enough thickness to fully stop alphas. Our experience is that its emissivity is less than half that of a typical tray, usually measuring around 0.0006-0.0010 alphas/cm^2/hr. (Note that this material is not screened for radioactivity so we cannot guarantee these number, they are simply what we have observed from the sample.) If this sounds appealing to you, contact the manufacturer for a quote.
Can I use an uninterruptible power supply with the UltraLo-1800?
The advantages of using an uninterruptible power supply (UPS) with the UltraLo-1800 are obvious, in any environment with occasional, brief power outages it will allow the system to keep running. The disadvantage is much less obvious: by modifying the instrument’s path to ground, it may cause performance degradation. XIA has not done extensive tests for compatibility with any UPS models on the market, but in short tests using models purchased for other purposes we did not have satisfactory results, and the injected noise compromised performance too much to justify the gain in uptime. However, several customers have reported successes with running on a UPS, so it is possible to find units that do not affect performance. We do not currently have a list of those models but will update this page with any successes that are reported to us.
How do I count a powder sample?
While the UltraLo-1800 wasn’t designed with powder samples in mind, it’s perfectly capable of counting them with one minor addition: a special tray that creates a volume to be filled with powder. This tray can be purchased from XIA or procured from your fabricator of choice, the design is attached at the bottom of this page.
Once the powder tray has been acquired, you need to adjust the standard sample tray down by 1/8” (see page 30 of the User Manual for more), optionally add a tray liner to make cleaning up the powder easier (we use thin conductive PTFE), then put down the powder tray. With the trays in place, fill the empty space inside the powder tray with the powder to measure and flatten it using your standard methods. The sample can now be measured as a normal sample in Wafer mode.
There are a couple notes about powders, though. One is that the structure of the powder creates long diffusion paths, which can necessitate extra time for moisture to off-gas before the counting environment stabilizes. For a discussion of moisture in the UltraLo, see here. The second is that the effective surface area of powder packed this way will typically be much larger than the nominal area of the Wafer active area. CounterMeasure has no way to correct for this. This means that the reported emissivity will be an overestimate. With knowledge of the specific grain size, shape, and packing density, the end user should be able to correct for this effect if desired.
How do I count a paste sample?
Counting paste samples (such as uncured solder paste) is straightforward in the UltraLo-1800. Simply spread the paste out on the tray such that it covers the wafer active area, and count it! If you’d rather not have to clean the tray after each use, a clean conductive liner can be used. Simply tape the liner to the tray with conductive tape, and then spread the sample onto the liner.
Solder samples do sometimes off-gas, causing issues similar to moisture off-gassing. If this is happening, you’ll need to wait a day or two for the environment to stabilize, after which you can commence the measurement.
How do I count a thick sample?
Most samples in the UltraLo-1800 are relatively thin, about 1/16”-1/8” thick. But occasionally you may want to count something thicker. The tray height is adjustable and can moved down either 1/8” or 1/4” to accommodate thicker samples. For more on this operation, see Page 30 of the User’s Manual.
If you need to measure a sample that won’t fit even with the tray at its lowest setting, we may be able to help. Contact us for potential solutions.
Do I need to take special precautions to measure an insulating sample?
Measuring insulators in the UltraLo-1800 does require some special care, for two reasons:
-
Insulators may build up large static charges that interfere with the electric field inside the instrument;
-
Insulators are much more likely than conducts to absorb moisture that will then slowly outgas inside the counting volume.
Fortunately alleviating these problems is typically straightforward. To reduce the change of accumulations of static charge, handle the material carefully. If it will accumulate charge despite careful handling, you can use a piezoelectric anti-static device (made for removing static from vinyl records) to neutralize it. For more details on static charge in the UltraLo-1800 see the attached white paper below.
There’s less that can be done to eliminate moisture. Some plastics such as PMMA will absorb a significant amount of moisture and takes weeks to fully outgas. Others such as HDPE absorb hardly any and can be measured right away. If the insulator in question does absorb moisture, it must be allowed to outgas before taking good data. This can be done inside the instrument, or it can be done in an external dry box under N2 purge. Additionally, in most cases the outgassing process will proceed more quickly at higher temperature, so heating the sample while purging with dry gas can ready the sample for measurement very quickly.
The easiest way to tell if a low-emissivity sample is outgassing is checking the moisture meter data, viewable by going to Tools->Logs in CounterMeasure. The read values output to the log every 30 seconds. Typically values need to be <80 ppm for the counting environment to be adequate, but this varies per counter. Before measuring an insulator take a note of the steady-state values in your instrument, and then use that as a guide after inserting the sample.
For more on the effects of moisture on measurements, see page 63 of the User’s Manual.
How do I count a sample smaller than 12" in diameter?
Samples larger than a 12” circle can be counted trivially in the UltraLo-1800, but for those smaller special measures are required, depending on whether or not several of the smaller pieces are available.
Many small samples are available
In this case, you can tile the samples to completely cover the tray. With rectilinear samples this is easy, just abut the edges and tile until the tray is covered. For non-rectilinear samples, you may need to overlap them to get full coverage. In that case the overlap may act as an outgassing sample, requiring extra purge/counting time to eliminate the moisture and oxygen from the cracks. For more information on outgassing samples see Do I need to take special precautions to measure an insulating sample?. Otherwise there is no issue with overlapping small samples.
Only one piece is available
In this case you will need to perform background subtraction to remove the contribution of the exposed sample tray (or another low-emissivity substrate, at XIA we use a conductive PTFE tray liner). For more on background subtraction see page 22 of the User’s Manual.
Do I need to clean a sample prior to measurement?
It depends! For most samples fresh off a fab or factory line, cleaning is likely unnecessary. These samples will typically only have been exposed to radon, and the cleaning procedure (by being done in open air) may cause as much radon exposure as it removes. But if a sample has been in storage for a while, even covered, or has been exposed to room air for an extended period of time, it makes sense to clean it prior to measurement. XIA typically recommends cleaning metallic or semiconductor samples in the following way (from page 24 of the User’s Manual):
The firststep is a liberal rinse with Radiacwash, an anti-radioactivity cleaning formula from Biodex (available here). Radiacwash contains mild acids and will slightly etch some metals, including copper. After several moments remove the Radiacwash with distilled or deionized water, using enough to ensure that all of the Radiacwash has been swept away. Finally, rinse with alcohol (at XIA we use methanol for its exceptionally fast evaporation, but isopropanol will work as well). Note that this procedure can be done without wiping the sample at all, but wiping with clean wipes can help spread or remove the various liquids. However, if there is concern about keeping the surface of the sample pristine, using only the liquids will still provide effective cleaning.
For plastics or other non-metals, this is not advised because plastics can absorb the liquids. For plastics (or metallic samples that don’t need a full cleaning) we recommend a quick rinse with alcohol followed by a quick rub-down with a clean wipe.
Can I share a buffer file without revealing sensitive information?
Yes! The buffer files store only information about the collected waveforms from the processor cards. The associated notes and other metadata are stored in a separate database. In fact, the buffer file doesn’t even contain all the information needed to analyze the data inside. This means that someone in possession of only a buffer file can’t even say the emissivity of the sample, let alone its identification or anything else about it.
XIA support staff will frequently ask for buffer files if there’s an issue with an instrument’s operation, you can rest assured that such buffer files are always kept strictly confidential, and there’s no sensitive information inside them anyway.
Can I parse a buffer file myself?
You can, and the necessary information is in the attached PDF. Note that while XIA provides this information for advanced users who want to do their own processing of events, we don’t have the resources to support all aspects of its use, although we’ll do our best to enable advanced scientific pursuits. We’re always open to collaborations on research projects with our end users.
One note on the attachment below, word 5 in the event header, the trigger status, indicates which channel triggered. This can be only the anode, only the guard, or both. Typically counters are shipped such that only the anode can trigger, in which case every event would expect to see this word set to 1 on the anode and 0 on the guard.
How do I share files with XIA?
There are a few different ways to share files with us, depending on the size of the files:
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For small files (<25 MB), you can just e-mail them to us.
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For larger files, there are two options:
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Use our data upload portal. If you do not have credentials for this service please contact our Support Team.
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Add it to a support ticket:
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If you don’t already have an open support ticket , create a ticket and add the file as an attachment. It will be uploaded to our servers, bypassing the e-mail file restrictions.
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If you already have an open support ticket , click on the ticket name (Eg SUPPORT-01) in the e-mail, either register or log in, and add a new comment to the ticket. You can add an attachment of any type and size by clicking on the picture icon and browsing to it.
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If sending multiple files, it may be easiest to add them to a zip folder before sending, but it’s not required from our end.